EddyCus® TF map 6060

Conductivity mapping and defect identification in thin films

A variety of materials characteristics determine the conductivity of materials. Next to its composition also its structure and its purity affect the conductivity. The Eddy­Cus TF map 6060 is an eddy current mapping system dedicated to high-resolution imaging of conductivity and correlated characteristics exposing material properties, effects and defects. The system can be equipped with various EddyCus sensors for conductivity imaging in high resolution or high penetration and defect detection by use of differential probes. The system supports the creation of images (Eddy Current C-Scans) of the surface with a measurement pitch of 100 µm to 10 mm. The three axis systems is capable to scan 2D and 2.5D areas with a size of up to 600 x 600 mm / 24 x 24 inch. Typical applications cover the surface characterization of conductive materials such as SiC-, Graphite-, metal, alloy or steel plates or other conductive semi-finished products. Additionally, the system can be used for testing the electrical integrity of printed electronics and layers.

Eddy current testing allows the quantification of material conductivity [IACS or MS/m] or resistivity [Ohm m or Ohm / mm² / m]. The conductivity of materials provides information on material characteristics such as type of material and homogeneity of the material composition. Next to the direct information on electrical properties, the conductivity also contains information that relate to its thermic properties or its mechanical properties and its structural integrity.

Specification

  • Measurement range : 0.1 – 110 % IACS
  • Specimen sizes : 5 x 5 mm to 600 x 600 mm
  • Shapes: flat and curved surfaces
  • Exchangeable sensors dedicated to specific measurement task
  • Customized specimen holder in terms of layout and shape in favor to specimen dimensions
  • Data analysis, export and reporting functions

Conductivity determination and conductivity imaging provides insights on:

  • Material types and material purities
  • Evaluation of material composition and composition variation
  • Impurities/ dotation
  • Variances in structure and structural integrity
  • Solidification behavior of casted materials
  • Conductivity-affected characteristics such as hardness, stress, grain boundaries and other characteristics

Material sorting and material classification is achieved by allocating the measured conductivity to the corresponding material types. This a quick and reliable method to separate materials and its alloys in various applications, especially recycling applications.

Applications

  • Ensuring constant material composition and quality
  • Uniformity control and examination of layer homogeneity.
  • Material classification / sorting
  • Defectoscopy and layer analysis
  • Quality control for hardening, annealing, sintering, welding, oxidation processes etc.  
  • Material qualification for  electrical discharge machining (EDM) processes
  • Quality control for structuring, coating and ablation processes

Advantages

  • High-resolution measurements with 0.1 – 10 mm measurement pitch (pixel size)
  • Penetration depth control by frequency variation (10kHz – 100 Mhz)
  • Sensor spot sizes from 0.5 mm to 10 mm
  • Contact and non-contact measurement
  • Advanced Eddy Current evaluation software EddyEva for defect analysis and effect separation

Materials and layers 

  • Metals and alloys
  • Semiconductors
  • Carbon based materials such as Graphite
  • Conductive ceramics (SiC)
  • Metal layers and meshes

Processes

  • Casting and sintering
  • Tempering and annealing
  • Coating and deposition such as PVD, ALD, (PE)CVD, electroplating, printing, cast­ing, spraying etc.)
  • Ablation (etching, polishing, laser, eroding etc.)
  • Doping

System usability 

The system allows a fast, user-friendly mapping of the surface conductivity and surface defects of flat and curved samples. There are various sensors with individual sensitivities and spatial resolutions customized for different material systems available. Various measurement recipes are available dedicated to specific measurement tasks.

The operation of the system is most straightforward: The user places the sample, loads the specific measurement recipe (eg. conductivity or pass / not pass), starts the measurement and readily obtains eddy current high resolution images. The results can be analyzed and exported by an automated pdf-report option.

Device control and software

  • Control via touch panel
  • Easy setup of scanning parameters
  • Pre-defined measurement recipes
  • Storage and import of measurement and mapping data
  • Export of data sets (eg. to EddyEva, MS Excel, Origin)

User-friendly PDF reporting for sys­tematic documentation

Advanced Eddy Current Analysis Software EddyEva

  • Multi-purpose measurement image (C-Scan) analysis software (applicable to different metrology technologies)
  • 2D and 3D data evaluation
  • Dynamic GUI design (flexible docking concept)
  • Advanced impedance analysis
  • Allowing various data views
  • Standard and smart evaluation algorithms (filtering, FFT etc.)
  • Defect / effect size determination
  • Determination of evaluation recipes
  • Saving and applying existing recipes on new data sets
  • Automated PDF and word file reporting
  • Loading and reanalyzing data sets
  • Determining, saving and loading evaluation projects
  • Manual and automated determination of regions of interest (ROIs) and automated ROI evaluation
  • Anomaly detection and structural analysis
SURAGUS_Testing_Project_explorer_EddyEva

Another conductivity measurement devices

Stephan Adam


Stephan Adam
Sales Manager

+49 (0) 351 321 11-522
info@suragus.com

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Enter additional information
Which physical parameter shall be analyzed? Sheet resistance Sheet thickness of conductive films
Additional measurement Optical transmission Anisotropy Substrate thickness measurement
What kind of testing system do you need? Singlepoint measurement device Mapping device In-line system
Boundary conditions

such as glass, foil or wafer

(Ohm/sq)

Additional information

By sending this form, I permit SURAGUS GmbH to send the information provided in this questionnaire to this e-mail address. All information remain inside the SURAGUS organization.